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Cooling Tower Cost Savings with Vulcan 2

blog heading iconCooling Tower- Cost Savings and Physical Water Treatment with Vulcan

Under 1 year, with the Vulcan treatment it has already cost less than full chemical treatment

Model: Vulcan S100, Vulcan S25
Location: Japan
Installation Area: cooling tower for 100RT turbo chiller, 24-hour yearly operation

Pipe Diameter: 150 A
Effect: chemical treatment reduced
Full Chemical-treatment vs. Vulcan-treatment Indicates: Within the first year of incorporating the Vulcan device, this company had saved more on maintenance over the initial cost of the device.

Cooling Tower Cost Savings with Vulcan

Further Benefits

Electric Saving: about 5-15%, by the scale prevention on the turbo chiller
Gas Saving: about 5-25%, by the scale prevention on the absorption chiller
Equipment Life Extension: about 30-60%


blog heading iconPhysical Water Treatment as the Solution for Cooling Towers



Test report on Vulcans (pulsed water treatment systems) installed as a preventive measure against scale buildups causing faulty of the cooling towers

Tested Field: Factory of a pharmaceutical company
Installation Sites: Cooling towers on the rooftop of the second building
2-1 cooling tower A: Makeup water piping size is 50A.
2-2 cooling tower B: Makeup water piping size is 50A.
1 cooling tower C: Makeup water piping size is 50A and circulating piping size is 80A.


Model installed: Vulcan S25
(water treatment capacity: 25 m3/hour)

Date installed:
July 22, 2006: cooling towers A, B, and C
October 6, 2006: cooling tower C

Objectives:
1 To prevent scale buildups on the cooling towers.
2 To reduce chemicals used for water treatment
(measure for complying with ISO 14001)
3 To save the energy cost by preventing the deterioration of the heat exchange effectiveness
Cooling Tower Cost Savings with Vulcan 3a
Vulcan installed on the makeup water piping (50A). Used for cooling towers A, B and C
Cooling Tower Cost Savings with Vulcan 3b
Vulcan installed on the circulating piping (80A). Used for the cooling towers C


Verification of the effectiveness:
After installation of the Vulcans, the statuses of the cooling towers A, B, and C were inspected without using any water treatment chemicals. Even after elapse of approximately six months, almost no scale build-ups were observed inside the refrigerators and the heat exchanger tubes, and no water pollution warning was displayed. (Usually, without water treatment chemicals, the water quality is deteriorated and water pollution warning is displayed.) Silica adhered on the cooling towers was easily removed with a finger. With these results, the effectiveness of the installation of the Vulcans could be confirmed.

Remarks (Summary):
Vulcan changes only the crystal structure of scales without changing the quality of water. Therefore, nothing is added or reduced to or from the ingredients of water. The water through Vulcan is soft and has an increased permeability. Vulcan can be used as better cooling water.(*) The effectiveness of the water treatment in the water supply line will last for 2-7 days and for approximately 1 mile/ 2 km in distance.

Major features include:
  • Prevents buildups of rusts and scales
  • Makes cleaning in the kitchen and bathroom much easier (toilets, showers, tiles, joints, etc.)
  • Drastically reduces the clogging due to oil balls
  • Eliminates the necessity of strong chemicals for removing scales.
  • Eliminates the necessity of additives.
  • Does not change the water quality.
  • Prevents the clogging at the time of drainage



blog heading iconTest report on Vulcans (pulsed water treatment systems) installed as a preventive measure against scale buildups causing faulty of the cooling towers



Cooling Tower Cost Savings with Vulcan 4a
Cooling Tower A / Cooling Tower B
Cooling Tower Cost Savings with Vulcan 4b
Cooling Tower C


Cooling Tower Cost Savings with Vulcan 5a

Developments after installation of the Vulcan
Adhesion of silicia six month after the installation of the Vulcan
Cooling Tower Cost Savings with Vulcan 5b



Cooling Tower Cost Savings with Vulcan 6a


water is hosed
Cooling Tower Cost Savings with Vulcan 6b


Cooling Tower Cost Savings with Vulcan 7a
BEFORE: Silica cannot be removed with a water hosing; it has to be scrapped off.


AFTER the hosing
Cooling Tower Cost Savings with Vulcan 7b
AFTER: Silica is removed by simply spraying the unit with a water hose. (The remaining silica is pealed off with a touch of a finger.)


step 1
Every home and business has hard water flowing through their pipes, appliances and equipment; it’s just a question of how concentrated the ratio is of calcium and magnesium carbonates in your water.
Scaling problems goes beyond the unsightly dried mineral deposits on mirrors and faucets; it shortens the lifespan of everything it touches and is an instant breeding ground for the ‘trace amounts’ of bacteria in your water that isn’t killed when leaving municipal water treatment plants.








vulcan descaler combat hard water scale in pipes

THIS changes the molecular construction of hard water minerals






step 2
Every manufacturer in the Water Filtration Industry believes in their product and the ability for their products to filter your water to produce Spring Quality water. Unlike ever other distributor we chose 1 water filter manufacture to work with for very specific reasons!
CuZn is an American manufacture and the filters are made in the United States with their patented technology. We chose to exclusively work with this company because their filters do not require backwashing, can be recycled and the filter mediums are biodegradable, very affordable, filters are bacteriostatic to prevent bacteria from breeding inside the filters unlike other manufacturers.








cuzn clean water filter no back washing

THIS removes over 600 contaminants from your water supply








step 3
It’s horrifying to think there are Billions of microorganisms swimming around, in what we perceive as clean and clear water; that can and do cause illness. The majority of households filter their tap water through a water jug (usually to help remove the chlorine taste) and the water comes out transparent, so my water is fine, pure and clean; right?
Municipalities do their best to treat water for 100’s of millions of people every day. Water travels a long way before you consume it. Ultraviolet light treatment is a guaranteed way of destroying pathogenic organisms’ DNA that Chlorine cannot. Ultra Violet (UV) water treatment is affordable device, not a compromise on a luxury item.








viqua uv filter disinfects destroy water pathogens

THIS disinfects your entire water system from harmful pathogens



waslix logo purpose
Our philosophy is to foster a strong association between how clearly clean water will have a healthy biological influence on our bodies and preventative repairs and maintenance to our homes and businesses.
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Email: Pierre@Waslix.com
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